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The United States develops revolutionary additive manufacturing carbon fiber parts

March 04, 2023

Oak Ridge National Laboratory and Impossible Objects announced that they have developed collaborative research and development agreements based on Impossible Objects' (CBAM) composite additive manufacturing technology. Impossible Objects processes are similar to fused deposition modeling (FDM) technology, but directly with FDM The technique is printed on a fiberboard, as different materials are stacked on an empty print bed. Through this printing process, the machine stacks layers of specific materials and fuses them together with a built-in heat source. Finally, a technician removes the unwanted material and the printing process is complete.

Compared to common 3D printers that currently only print a variety of thermoplastics, Impossible Objects can use higher strength materials for 3D printing technologies such as carbon fiber, Kevlar and fiberglass. After printing, the parts are 2 times to 10 times stronger than the parts printed with traditional thermoplastic 3D. Due to its unique composite composition, users can also customize it for a variety of applications, including thermal and chemical corrosion.

The project will focus on equipment at the ORNL Oak Ridge National Laboratory, focusing first on the suitability of composite molds produced by CBAM technology and then testing other large components such as automotive body panels. Impossible Objects believes that CBAM technology is becoming a mainstream manufacturing process. Impossible Objects already has parts that customers purchase from CBAM technology. The cooperation, the depth and breadth of research in the composites through the Oak Ridge National Laboratory research team and the expertise in the field of carbon fiber additive manufacturing will bring new excitement to the technology and business of Impossible Objects.

The United States develops revolutionary additive manufacturing carbon fiber parts

The Oak Ridge National Laboratory is a large national laboratory owned by the US Department of Energy. It was established in 1943 and was originally built as part of the Manhattan Project in the United States, with the primary purpose of producing and separating uranium and plutonium. Formerly known as the Clinton Laboratory. After April 2000, it was jointly managed by the University of Tennessee and the Battelle Memorial Institute. Their mission is to overcome the most serious scientific problems facing the United States and to develop new technologies to create a better life for humanity and protect humanity.

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